RADAN 2011 R2 with FIVE High Speed PC’s operating the CAD/CAM facility using the latest software including RADPUNCH, RADRAFT, RADBEND and RADPROFILE. 2D and 3D visualising with DNC link to Turret Presses and Laser Machines. DXF & DWG software allows customer 2D drawings to be imported into the Radan software and the additional facilities of IGES, SAT & STEP 3D software allows for work to be imported from customer 3D images. All required information can be received via email.COMPUTERISED SYSTEM
EXEL EFACS computer software is extensively used throughout to control all manufacturing processes from Sales Order Processing and Estimating, Purchase Order Processing, Shop Floor Data Capture and Job Costing, to Despatch and Accounts.
FULLY AUTOMATED CNC LASER CUTTING
Fully Automated Amada ENSIS-3015 AJ 3kW Laser Cutter with LST, incorporating multiple raw material and finished parts pallets to allow continuous scheduled processing. Parts and material can be loaded\unloaded without interrupting the laser cutting cycle. Max sheet size 3000mm x 1500mm, up to 25mm Mild Steel, 15mm Stainless Steel and 12mm Aluminium. Cutting Accuracy +/-0.1mm. The machine can run lights out, 24 hours per day, 7 days a week unmanned. It can also cut up to 6mm Copper, 8mm Brass and 5mm Titanium
FULLY AUTOMATED CNC PUNCHING
Fully Automated AMADA Vipros Z 3510 PDC King, High Speed, 30 Tonne Hydraulic Punch Press. Maximum hit rate of 1000 HPM, 224 Tool Carousel with automatic tool changer. Press is automatically fed from 30 Tonne storage tower and punched parts are automatically removed and stacked by PR System. The machine can run lights out, 24 hours per day, 7 days a week unmanned.
4 x Amada Promecam CNC multi axis Press Brakes, down stroking with enhanced daylight opening of 470mm allowing deeper components to be bent.
1xHFB 8025 – 8 axis. Bend length 3 metre x 80 tonne.
3xHFB 5020 – 8 axis. Bend length 3 metre x 50 tonne.
AMADA TOGU III Automatic Punch Press Tool Grinder.
BUSH AND STUD INSERTION
2 x HAEGER 6 Ton Semi Automatic Bush Insertion Machines.
2 x SERTABUSH 6 Ton Hydraulic Bush Insertion Machines.
1 x Techna 25 kva Spot Welder.
1 x Techna 20 kva Spot Welder.
1 x Sureweld Pei 25 kva Spot Welder.
MIG and TIG Welding Sets and CD Stud Welding.
GRINDMASTER Series 2000 (MSB) 1100mm Wide Belt Surface Finishing Machine. Lakeside Fettling Booths with Disc and Orbital Sanders.
Ajax Evolution 200 CNC Lathe 1000X400 mm capacity.
Bridgeport Universal Milling Machine.
Archdale Radial Drills X 4.
IBP Chop Saw.
Complete Mechanical Assembly Facilities.
NORDSON Electrostatic Powder Coat Line with Twin Gun Booth and Off Line ICI Degreasing facility. Maximum component size: Height 1.0m, Width 0.75m, Length 2m. Silk Screen Printing.
Alar Engineering also offer the following electroplating plating finishes to the products that it makes.
Clear zinc plate and chromate passivate, colour zinc plate and chromate passivate, range of trivalent passivates, electro tin plate, anodizing in various colours, alocrom 1200, alocrom 1000, Iridite NCP, alodine 160/161, bright and dull nickel, zinc phosphating, nickel and chrome plate.